FRP XPS sandwich panels tau dhau los ua ib pawg tseem ceeb ntawm cov khoom siv sib xyaw ua ke hauv ntau qhov kev lag luam niaj hnub no. Ua kefiberglass reinforced yas (FRP)nrogExtruded polystyrene (XPS) ua npuas ncauj, cov vaj huam sib luag no xa cov kev nruj nruj, kev rwb thaiv tsev zoo dua, kev tiv thaiv corrosion, thiab kev ua haujlwm hnyav. Raws li qhov kev thov kom ruaj khov thiab siab -cov qauv kev sib xyaw ua haujlwm tau nce ntxiv hauv kev thauj mus los, cov tsev tsim qauv, lub zog, dej hiav txwv, tsheb tub yees, thiab txias -chain logistics, nkag siab txog cov txheej txheem tsim khoom thiab cov qauv kev tsim vaj tsev tom qabFRP XPS sandwich vaj huam sib luagNws yog ib qho tseem ceeb rau cov neeg tsim khoom, cov chaw tsim khoom, thiab cov kws ua haujlwm ua haujlwm.
Holycore-tus kws tshaj lij hauv cov tshuaj thermoplastic composite- tau tsim cov txheej txheem ua kom zoo thiab ruaj khov rau FRP XPS sandwich panels. Leveraging advanced lamination technologies, siab -kev ua tau zooFRP nplooj ntawv, thiab raug tsim los ntawm XPS cores, Holycore tsim cov vaj huam sib luag paub txog kev sib xws, cov khoom siv zoo tshaj plaws, thiab ntev - lub sij hawm durability.
Cov Qauv Tseem Ceeb ntawm FRP XPS Sandwich Vaj Huam Sib Luag
FRP XPS sandwich vaj huam sib luag muaj peb txheej txheej:
FRP Face Sheets
Cov nplooj ntawv lub ntsej muag yog lub luag haujlwm tseem ceeb hauv kev thauj khoom -cov kabmob nto. Holycore siv fiberglass reinforced yas ntawv uas ua ke:
Thermoset resin matrix
Nruam los yog chopped iav fiber reinforcement
Optional gel tsho tiv no rau UV / tshuaj tiv thaiv
Nto zaj duab xis rau kev tiv thaiv thaum thauj
Common nto textures muaj xws li:
Glossy
Matte
Embossed anti-slip
Gel-coated tiv thaiv- UV nto
XPS Ua Npuas Ncauj Core
Extruded polystyrene (XPS) ua npuas ncauj ua raws li lub teeb yuag cov qauv muab:
Thermal rwb thaiv tsev
Compression zog
Dimensional stability
Tsawg ceev
Moisture kuj
XPS yog ibkaw -cellua npuas ncauj, uas ua rau txo cov dej nqus dej thiab ua kom muaj kev ncaj ncees ntawm kev siv sijhawm ntev -.
Adhesive Bonding Txheej
Holycore siv siab -cov nplaum ua tau zoo- feem ntau yog PUR cov nplaum nplaum lossis epoxy zaj duab xis nplaum- los khi FRP tawv rau XPS core. Adhesive kev ua tau zoo ncaj qha cuam tshuam:
Shear zog
Ntev - lub sij hawm durability
Kev cuam tshuam tsis kam
Anti- tus yam ntxwv delamination
Cov kev xav tau tseem ceeb ntawm kev sib koom ua ke muaj xws li kev faib cov kua nplaum sib xws, tswj qhov kub thiab txias, thiab ruaj khov siab.
Material Science Tom qab FRP thiab XPS
FRP Sheet Material Science
FRP muaj ob lub ntsiab lus tseem ceeb:
Resin System
Holycore siv cov thermoset resin tshuab xws li:
Polyester cob
Vinyl ester resin
Kev xaiv hluav taws kub-cov kab hluav taws xob tiv taus
Cov khoom cuam tshuam los ntawm resin muaj xws li:
Tshuaj tiv thaiv
UV tsis kam
Brittleness los yog yooj
Thermal stability
Kev nqus dej
Vinyl ester muaj tshuaj tiv thaiv ntau dua thiab tawv, thaum polyester muab tus nqi - ua haujlwm tau zoo rau kev siv dav dav.
iav Fiber Reinforcement
Cov khoom siv kho tshuab ntawm FRP nyob ntawm ntau yam ntawm fiber ntau thiab kev taw qhia:
Chopped strand lev (CSM): isotropic zog, yig
Woven roving (WR): siab dua tensile thiab flexural zog
Unidirectional fibers: rau kev txhim kho qhov tshwj xeeb
Nruam filament lev (CFM): zoo nto smoothness
Fiber ntim feem (FVF) ncaj qha cuam tshuam lub zog tensile thiab durability.
XPS Core Material Science
XPS yog tsim los ntawm extrusion nrog cov tshuab tshuab, ua rau cov hlwb me me, tsis sib xws.
Cov khoom tseem ceeb XPS
Kaw - cell rate > 95%, ua kom tsis muaj noo noo nkag mus
Kev sib haum xeeb compressive zog, zoo tagnrho rau kev thauj khoom -cov ntaub ntawv kabmob
Tsawg thermal conductivity, ua rau nws dav siv nyob rau hauv txias - chain systems
Zoo heev dimensional stability, tiv thaiv warping thiab shrinking
XPS qhov ntom ntom feem ntau yog nyob ntawm 28-45 kg / m³ nyob ntawm cov qauv tsim.
Ua tiav Cov Txheej Txheem Ntau Lawm ntawm Holycore FRP XPS Sandwich Panels
Tshooj lus no piav qhia txog kev tsim khoom ntawm Holycore's FRP XPS panels, ib kauj ruam dhau los.
Kauj Ruam 1 - FRP Surface Sheet Npaj
Holycore tsim lossis xaiv FRP nplooj ntawv nrog qhov yuav tsum tau ua:
Thickness: 0.8-3 hli
Nto tiav
Xim stability
Kev tiv thaiv UV
Cov txheej txheem npaj muaj xws li:
Kev tu qhov chawtshem tawm cov plua plav thiab tso tawm cov neeg ua haujlwm
Precision txiavrau qhov tseeb qhov tseeb
Xaiv sandingrau txhim kho adhesion
Kev siv cov gel tsho tiv norau sab nraum zoov UV thiab tshuaj tiv thaiv
Qhov zoo ntawm qhov chaw muaj qhov cuam tshuam ncaj qha rau kev sib txuas, kev zoo nkauj, thiab kev ua neej nyob.
Kauj Ruam 2 - XPS Core txiav thiab kho qhov chaw
XPS blocks raug xaiv raws li qhov ceev thiab compressive zog yuav tsum tau.
Holycore ua haujlwm:
CNC txiavrau qhov tseeb qhov tseeb
Grooving los yog perforationYog xav tau kev kho kom zoo nplaum nplaum
Ntug millingkom tsis txhob muaj vaj huam sib luag wrapping
Kev tshuaj xyuas qhov ntom ntom, cell qauv, thiab compressive zog
Uniform density ua kom ntseeg tau tias cov neeg kho tshuab cov lus teb thoob plaws lub vaj huam sib luag.
Kauj Ruam 3 - Daim ntawv thov Adhesive
Holycore siv cov txheej txheem tswj cov nplaum nplaum los xyuas kom meej:
Uniform kua nplaum faib
Kev sib raug zoo thiab ruaj khov
Kev ntub dej zoo tshaj - tawm ntawm FRP nto
Adhesive parameter muaj xws li:
Kub
viscosity
Txheej thickness
Lub sijhawm qhib
Nias lub zog thiab lub sijhawm
Daim ntawv thov nplaum tsis raug tuaj yeem ua rau npuas, delamination, lossis kev sib txuas tsis muaj zog.
Kauj Ruam 4 – Layer Assembly (Lay-Up)
Lub vaj huam sib luag tau sib sau ua ke hauv qhov chaw huv, tswj tau:
FRP → Adhesive → XPS → Adhesive → FRP
Cov kab ke no yuav tsum muaj kev sib raug zoo kom tsis txhob muaj vaj huam sib luag deformation lossis thickness sib txawv.
Kauj Ruam 5 - Kub Xovxwm lossis Txias Xovxwm Lamination
Holycore siv cov kab lamination uas muab:
Lub siab tsis tu ncua thoob plaws lub vaj huam sib luag
Tswj kub profiles
Stable curing voj voog
Kev tiv thaiv ntawm localized thickness variation
Parameters suav nrog:
Vaj huam sib luag loj
Adhesive hom
FRP daim tawv nqaij thickness
Yuav tsum muaj kev ua haujlwm zoo
Kauj Ruam 6 - Txias, Kho, thiab Stabilization
Tom qab lamination, cov vaj huam sib luag nkag mus rau qhov chaw kho qhov chaw uas cov nplaum tag nrho hla - txuas. Kev kho kom tsim nyog kom ntseeg tau tias:
Siab shear zog
Kev tiv thaiv kev vibration thiab cuam tshuam
Dimensional stability
Kauj Ruam 7 - Trimming thiab CNC tiav
Panels raug txiav mus rau qhov kawg qhov ntev siv CNC khoom:
Ncaj ntug
Custom shapes
Tus nplaig-thiab-groove profiles
Kev sib koom ua ke
Ntug tiv thaiv profiles
Kauj Ruam 8 - Kev Tshuaj Xyuas thiab Kev Ntsuas Khoom
Holycore ua raws cov txheej txheem xeem nruj:
Mechanical zog xeem
Shear thiab peel test
Dimensional flatness soj ntsuam
Moisture absorption xeem
Thermal conductivity ntsuas
Surface defect tshuaj xyuas
Panels raug tso tawm tsuas yog tom qab ua tau raws li kev ua tau zoo.
Kev tsim khoom tsis raug thiab kev tswj xyuas zoo
Tej yam tsis zoo
Cov teeb meem tshwm sim hauv FRP XPS panels suav nrog:
Delamination
Nto npuas
Tsis sib npaug thickness
Core crushing
Bond- kab voids
Resin- nplua nuj lossis resin- thaj chaw tshaib plab
Holycore siv automated detection thiab phau ntawv tshuaj xyuas kom ntseeg tau tias panels ua tau raws li cov qauv nruj.
Quality Control Systems
Holycore qhov kev tswj xyuas zoo suav nrog:
Incoming khoom soj ntsuam
Hauv - kev saib xyuas
Kev sim khoom kawg
Batch taug qab
Tag nrho cov vaj huam sib luag yog tsim nyob rau hauv kev tswj hwm ib puag ncig kom tsis txhob muaj kev cuam tshuam ntawm kev ya raws thiab teeb meem kev sib txuas.
Mechanical yam ntxwv ntawm Holycore FRP XPS Panels
Siab zog - rau - Qhov hnyav piv
Kev sib xyaw ntawm FRP tawv thiab XPS tub ntxhais xa tuaj:
Siab dabtsi yog khoov zog
Siab rigidity
Tsawg pawg
Zoo heev zog nqus
Qhov no yog qhov tseem ceeb rau cov tsheb thiab cov tsev modular.
Superior Thermal rwb thaiv tsev
XPS's kaw-cov qauv ntawm tes muab cov rwb thaiv tsev tshwj xeeb, qhov tseem ceeb rau cov cua txias- chain systems thiab tsheb tub yees.
Corrosion thiab Moisture Resistance
FRP tawv tiv thaiv:
Tshuaj
Ntsev
Moisture
Cov kua qaub
UV raug (nrog gel tsho tiv no)
XPS nqus dej tsawg (<1%), ensuring long-term insulation performance.
Impact Resistance
FRP qhov chaw faib cov kev cuam tshuam rau lub zog zoo, ua rau cov vaj huam sib luag tsim nyog rau lub tsheb hauv pem teb thiab chaw ua haujlwm.
Ntev -Lub Sij Hawm Dimensional Stability
Txawm tias nyob rau hauv qhov kub thiab txias, FRP XPS panels tiv thaiv:
Warping
Txo qis
Ua kom mos
Qhov no ua kom muaj kev ntseeg siab nyob rau sab nraum zoov thiab siab -cov av noo ib puag ncig.
Sib piv nrog Lwm Hom Sandwich Panels
FRP XPS vs FRP PP Honeycomb
| Parameter | FRP XPS Vaj Huam Sib Luag | FRP PP Honeycomb Vaj Huam Sib Luag |
|---|---|---|
| Qhov hnyav | hnyav dua me ntsis | Ultra - hnyav |
| Rwb thaiv tsev | Zoo heev | Nruab nrab |
| Compressive zog | Siab | Nruab nrab |
| Dimensional Stability | Siab | Siab |
| Kev siv zoo tshaj plaws | Txias saw, tsheb, tsev | Nkoj, RVs, sab hauv |
FRP XPS vs FRP PET Core
| Parameter | FRP XPS | FRP PET |
|---|---|---|
| Nqi | qis | Siab dua |
| Rwb thaiv tsev | Zoo dua | qis |
| Thaum tshav kub kub Resistance | Nruab nrab | Siab dua |
FRP XPS vs Hlau Panels
| Parameter | FRP XPS | Hlau |
|---|---|---|
| Qhov hnyav | Ntau lub teeb | Hnyav |
| Corrosion | Tsis muaj corrosion | Corrodes |
| Thermal conductivity | Tsawg heev | Siab |
| Kev tu | Tsawg kawg | Siab dua |
Holycore Manufacturing Advantages
Holycore muaj ntau yam zoo:
Advanced Lamination Kab
Ua kom ntseeg tau:
Uniform siab
Tswj curing
Zero thickness sib txawv
Custom Material Engineering
Cov kev xaiv muaj xws li:
FRP thickness customization
Hom nto
Gel coat reinforcement
Hluav taws kub-resin systems
Cov kev xaiv hloov tau yooj yim
XPS cores tuaj yeem sib txawv hauv:
Qhov ntom
Thickness
Compressive zog
Kev koom ua ke nrog Holycore Vaj Huam Sib Luag Series
Holycore's FRP XPS panels tuaj yeem ua ke nrog:
Holypan® thermoplastic FRP sandwich vaj huam sib luag
UDpan® unidirectional composite panels
FRP XPS flooring systems
Strict Quality Assurance System
Xws li kev ntsuam xyuas tshuab, ntsuas cua sov, ntsuas dej noo, thiab qhov ntsuas qhov tseeb.
Khoom Parameters – Holycore FRP XPS Vaj Huam Sib Luag Series
Holycore FRP XPS Sandwich Vaj Huam Sib Luag Specifications
| Yam khoom | Specification |
|---|---|
| FRP daim ntawv | Smooth / Matte / Embossed / Gel tsho tiv no |
| Cov khoom siv tseem ceeb | XPS |
| Vaj Huam Sib Luag Thickness | 10-100 hli |
| FRP Daim tawv nqaij Thickness | 1-3 hli |
| Qhov ntom | 450-650 kg / m³ |
| Compressive zog | 150-300 kPa |
| Thermal conductivity | 0.028–0.032 W/m·K |
| Kev nqus dej | < 1% |
| Bonding Strength | Ntau dua lossis sib npaug li 0.8 MPa |
| Hluav taws kub tsis kam | xaiv tau |
| Txheem Xim | Dawb los yog kev cai |
Cov ntaub ntawv ntxaws ntxaws ntawm Holycore FRP XPS Sandwich Panels
Txias Chain Logistics
Cov ntawv thov suav nrog:
Cov tsheb tub yees
Lub freezer thawv phab ntsa
Khoom noj khoom haus cabins
Agricultural txias chav
Yog vim li cas siv:
Kev rwb thaiv tsev zoo heev
Qhov hnyav
Moisture kuj
Kev lag luam tsheb thauj mus los
Siv rau:
RV sab hauv phab ntsa
Trailer lub cev
Bus rwb thaiv tsev panels
Marine superstructure modules
Qhov zoo muaj xws li:
Kev tiv thaiv siab
Zoo nruj
Kev saib xyuas tsawg
Modular thiab Prefabricated Tsev
Daim ntawv thov:
Lub teeb ntsa
Qab nthab
Cleanroom panels
Prefab tsev
Cov txiaj ntsig:
Corrosion kuj
Fast installation
Kev ua haujlwm siab rwb thaiv tsev
Marine Engineering
Siv rau:
Cabin interiors
Cold cia compartments
Lub teeb yuag partitions
Cov txiaj ntsig tseem ceeb:
Saltwater corrosion kuj
Kev saib xyuas tsawg
Qhov hnyav txo
Cleanrooms thiab Industrial Facilities
FRP XPS panels yog qhov zoo tagnrho rau:
Pharmaceutical chav
Cov chaw ua zaub mov
Electronics manufacturing chav
Cov khoom muaj xws li:
Tshuaj tiv thaiv
Hygienic nto
Dimensional stability
Rooj tog thiab Kho kom zoo nkauj
Cov ntawv thov suav nrog:
Lub teeb rooj tog panels
Sab hauv partitions
Exhibition lub rooj muag khoom qauv
Qhov zoo:
Yooj yim rau txiav thiab zoo li
Smooth nto tiav
